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Materials and Dimensions of Alloy Steel Pipes

Views: 8     Author: Site Editor     Publish Time: 2025-08-01      Origin: Site

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Alloy steel pipes are a type of steel pipe made by adding chromium (Cr), molybdenum (Mo), nickel (Ni), manganese (Mn), vanadium (V) and other alloy elements to carbon steel. It has excellent properties such as high strength, high temperature resistance, corrosion resistance, and impact resistance, and is widely used in key fields such as petroleum, chemical, power, mechanical manufacturing, aerospace, etc.

a335-alloy steel pipe

Feature of Alloy Steel Pipes Material

Alloy steel pipes are made by adding alloy elements such as Cr (chromium), Mo (molybdenum), Ni (nickel), V (vanadium), Mn (manganese), Si (silicon), etc. to carbon steel, giving it the following outstanding characteristics:

High strength&high toughness

Alloy elements such as Cr, Mo, and V can refine grain size, improve tensile strength and yield strength, and are suitable for high-pressure and heavy-duty environments.

30%~50% higher strength and better impact resistance than ordinary carbon steel.

High temperature resistance and oxidation resistance

Alloy steel pipes can be used for a long time at high temperatures of 500 ℃~800 ℃, suitable for boilers, thermal pipelines, etc. A dense oxide film (Cr ₂ O3) is formed on the surface to prevent further oxidation and corrosion.

Corrosion and Wear Resistance

High hardness, good wear resistance, acid, alkali, salt corrosion resistance, suitable for chemical and marine environments, mining machinery, and transportation pipelines.

Good welding and processing performance

Some alloy steels undergo special heat treatment and maintain high strength even after welding, reducing the risk of cracking. It can be processed in various ways such as cold bending, hot rolling, forging, etc.

The common alloy steel pipes are divided into two material standards: American standard and European standard. American standard is steel pipes produced according to the American Society for Testing and Materials (ASTM) standards, with the common material standard being ASTM A335; European standard refer to steel pipes produced in accordance with the European Norm standard system, with the common European standard being EN10216-2.

ASTM A335 Material Grade

ASTM A335 is a common material standard for American standard alloy steel seamless pipes, which are widely used in fields such as petroleum, chemical, power, and nuclear energy. Its material contains alloy elements such as Cr, Ni, Mo, etc., which can improve the high temperature and high pressure resistance, corrosion resistance, and mechanical properties of steel pipes, and can be widely used in complex pipeline environments with high temperature and high pressure. The ASTM A335 alloy seamless pipe quality standard includes standard requirements such as chemical composition, mechanical properties, heat treatment methods, and inspection standards, ensuring that the performance of alloy seamless pipes produced according to this standard can meet the requirements of pipeline systems and environments.

ASTM A335 standard include various types of alloy materials such as P5/P11/P12/P22/P91, and the chemical composition and mechanical properties required in the standard are also different. In practical pipeline engineering applications, suitable materials can be selected according to different design requirements and environmental characteristics.

Chemical Composition

CHEMICAL LIMITS C Mn P S Si Cr Mo V N Ni Al Cb Ti Zr
ASTM A335 P5 MIN
0.30


4.0 0.44






MAX 0.15 0.60 0.025 0.025 0.50 6.0 0.65






ASTM A335 P12 MIN 0.05 0.30


0.80 0.44






MAX 0.15 0.61 0.025 0.025 0.50 1.25 0.65






ASTM A335 P22 MIN 0.05 0.30


1.90 0.87






MAX 0.15 0.60 0.025 0.025 0.50 2.60 1.13






ASTM A335 P91 MIN 0.08 0.30

0.20 8.00 0.85 0.18 0.03

0.06

MAX 0.12 0.60 0.020 0.010 0.50 9.50 1.05 0.25 0.07 0.40 0.02 0.10 0.01 0.01

Mechanical Properties

MATERIAL

ASTM A335 P5

ASTM A335 P12

ASTM A335 P22

ASTM A335 P91

T.S (MPA)

415 min

415 min

415 min

620 min

Y.S (MPA)

205 min

205 min

205 min

415 min

EL %

30 min

30 min

30 min

20 min

EN 10216-2 Material Grade

EN 10216-2 is the European standard for the production of seamless steel pipes for pressure applications. EN 10216-2 alloy steel pipes include various types of alloy materials such as 13CrMo4-5, 10CrMo9-10, X11CrMo5, X10CrMoVNb9-1, etc. The standard specifies the chemical composition and mechanical properties of each material to ensure that the performance of alloy seamless pipes produced according to this standard can meet the requirements of pipeline systems and environments.

Chemical Composition

CHEMICAL

LIMITS

C

Si

Mn

P

S

Cr

Mo

Ni

Al

Cu

Nb

V

N

13CrMo4-5

MIN

0.10


0.40



0.70

0.40







MAX

0.17

0.35

0.70

0.03

0.02

1.15

0.60

0.30

0.04

0.30




10CrMo9-10

MIN


0.50

0.30



2.00

0.90







MAX

0.15

1.00

0.70

0.03

0.02

2.50

1.10

0.30

0.04

0.30




X11CrMo5

MIN

0.08

0.15

0.30



4.00

0.45


0.00





MAX

0.15

0.50

0.60

0.03

0.02

6.00

0.65


0.04

0.30




X10CrMoVNb9-1

MIN

0.08

0.20

0.30



8.00

0.85




0.06

0.18

0.03

MAX

0.12

0.50

0.60

0.02

0.01

9.50

1.05

0.40

0.04

0.30

0.10

0.25

0.07

Mechanical Properties

MATERIAL

13CrMo4-5

10CrMo9-10

X11CrMo5

X10CrMoVNb9-1

T.S (MPA)

440-590

480-630

430-580

630-830

Y.S (MPA)

290 min

280 min

175 min

450 min

EL %

22 min

22 min

22 min

19 min

Dimension of Alloy Steel Pipes

The outer diameter range of steel pipes is 1/8 inch to 48 inches, and they are commonly used in high temperature and high pressure environments in industrial applications. Therefore, thick walled pipes are commonly found in the market; The length of alloy steel pipes is divided into fixed length and loose length. The fixed length is generally 11.8 meters or 12 meters per unit length; The production standards must comply with the American standard ASME B36.10.

Outer diameter (OD) range

Small caliber: Φ 10mm~Φ 89mm (suitable for instrument pipes and hydraulic systems)

Medium caliber: Φ 89mm~Φ 325mm (commonly used in petroleum and chemical pipelines)

Large caliber: Φ 325mm~Φ 1000mm+(suitable for power plant boilers and large structural components)

Wall thickness (WT) range

Thin walled tube: 1mm~5mm (used for lightweight structures and heat exchangers)

Conventional wall thickness: 5mm~20mm (for oil and gas pipelines)

Thick Wall&Extra Thick Wall: 20mm~50mm+(High Pressure Boiler Tubes, Nuclear Power Equipment)

Standards

ASME B36.10 Dimension and Wall Thickness

Nominal  Size

OD

Nominal Wall Thickness T

DN

NPS

OD

Sch10

Sch20

Sch30

STD

Sch40

Sch60

XS

Sch80

Sch100

Sch120

Sch140

Sch160

XXS

6

1/8

10.3

1.24


1.45

1.73

1.73


2.41

2.41






8

1/4

13.7

1.65


1.85

2024

2024


3.02

3.02






10

3/8

17.1

1.65


1.85

2.31

2.31


3.20

3.20






15

1/2

21.3

2.11


2.41

2.77

2.77


3.73

3.73




4.78

7.47

20

3/4

26.7

2.11


2.41

2.87

2.87


3.91

3.91




5.56

7.82

25

1

33.4

2.77


2.90

3.38

3.38


4.55

4.55




6.35

9.09

32

1 1/4

42.2

2.77


2.97

3.56

3.56


4.85

4.85




6.35

9.7

40

1 1/2

48.3

2.77


3.18

3.68

3.68


5.08

5.08




7.14

1015

50

2

60.3

2.77


3.18

3.91

3.91


5.54

5054




8.74

11.07

65

2 1/2

73.0

3.05


4.78

5.16

5.16


7.01

7.01




9.53

14.02

80

3

88.9

3.05


4.78

5.49

5.49


7.62

7.62




11.13

15.24

90

3 1/2

101.6

3.05


4.78

5.74

5.74


8.08

8.08






100

4

114.3

3.05


4.78

6.02

6.02


8.56

8.56


11.13


13.49

17.12

125

5

141.3

3.40



6.55

6.55


9.53

9.53


12.70


15.88

19.05

150

6

168.3

3.40



7.11

7.11


10.97

10.97


14.27


18.26

21.95

200

8

219.1

3.76

6.35

7.04

8.18

8.18

10.31

12.70

12.70

15.09

18.26

20.62

23.01

22.23

250

10

273.0

4.19

6.35

7.80

9.27

9.27

12.70

12.70

15.09

18.26

21.44

25.40

28.58

25.40

300

12

323.8

4.57

6.35

8.38

9.53

10.31

14.27

12.70

17.48

21.44

25.40

28.58

33.32

25.40

350

14

355.6

6.35

7.92

9.53

9.53

11.13

15.09

12.70

19.05

23.83

27.79

31.75

35.71


400

16

406.4

6.35

7.92

9.53

9.53

12.70

16.66

12.70

21.44

26.19

30.56

36.53

40.49


450

18

457.0

6.35

7.92

11.13

9.53

14.27

19.05

12.70

23.83

29.36

34.93

39.67

45.24


500

20

508.0

6.35

9.53

12.70

9.53

15.09

20.62

12.70

26.19

32.54

38.10

44.45

50.01


550

22

559.0

6.35

9.53

12.70

9.53


22.23

12.70

28.58

34.93

41.28

47.63

53.98


600

24

610.0

6.35

9.53

14.27

9.53

17.48

24.61

12.70

30.96

38.89

46.02

52.37

59.54


European standard: EN 10216 (seamless steel pipes for pressure)

Tolerance of Outer diameter size and wall thickness

Outside Diameter D mm

Tolerances on

Tolerances on T for a T/D ratio

D



≤ 0,025

> 0,025

> 0,050

> 0,10

≤ 0,050

≤ 0,10

D ≤ 219,1

± 1% or ± 0.5mm

± 12,5% or ± 0.4mm whichever is the greater

D > 219,1

whichever is the greater

± 20%

± 15%

± 12,5%

± 10% a

a For outside diameters D ≥ 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness T

Tolerance of Inner diameter size and wall thickness

Tolerances on inside diameter

Tolerances on T for a T/d ratio

d

d min

≤ 0,03

> 0,03

> 0,06

> 0,12

≤ 0,06

≤ 0,12

± 1% or ± 2 mm whichever is the greater

(+ 2% ,0)or (+ 4 mm,0)

whichever is the greater

± 20%

± 15%

± 12,5%

± 10% a

a For outside diameters D ≥ 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness T

Tolerance of Alloy Steel Pipes Length

Length L

Tolerance on exact length

L ≤ 6000

10

0

6000 < L ≤ 12 000

15

0

L > 12 000

+ by agreement

0

Application

Oil&Gas

Chemical industry

Electric energy

Mechanical manufacturing

Automotive&Aerospace

Alloy steel pipes have become the core material of modern industry due to their advantages of high strength, temperature resistance, corrosion resistance, and long service life. We offer steel pipes in various materials and sizes, and support customized production to meet the needs of different industries.

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