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EN 1092-1 PN16 Flange

Views: 159     Author: Good Du     Publish Time: 2023-03-23      Origin: Site

The EN 1092-1 Standard for a single series of flanges specifies requirements for circular steel flanges in PN designations PN 2,5 to PN 400 and nominal sizes from DN 10 to DN 4000.

This European Standard specifies the flange typesand their facings, dimensions, tolerances, threading, bolt sizes, flange jointing face surface finish, marking, materials, pressure/ temperature ratings and approximate flange masses.


EN 1092-1 Flange Types

DRAWN
TYPE FULL DESCRIPTION
1 EN 1092-1 TYPE 01
Plate Flange for Welding
2 EN 1092-1 TYPE 02 Loose Plate Flange with Weld-On Plate Collar
3 EN 1092-1 TYPE 02 Loose Plate Flange with Weld Ring Neck
4 EN 1092-1 TYPE 02 Loose Plate Flange with Pressed Collar with Long Neck
5 EN 1092-1 TYPE 02 Loose Plate Flange with Pressed Collar
6 EN 1092-1 TYPE 04 Loose Plate Flange with Weld-Neck Collar
7 EN 1092-1 TYPE 05 Blind Flange
8 EN 1092-1 TYPE 11 Weld-Neck Flange
9 EN 1092-1 TYPE 12 Hubbed Slip-On Flange for Welding
10 EN 1092-1 TYPE 13 Hubbed Threaded Flange
11 EN 1092-1 TYPE 21 Integral Flange
12 EN 1092-1 TYPE 32 Weld-On Collar Plate
13 EN 1092-1 TYPE 33 Lapped Pipe End
14 EN 1092-1 TYPE 34 Weld-Neck Collar
15 EN 1092-1 TYPE 35 Weld Ring Neck
16 EN 1092-1 TYPE 36 Pressed Collar with Long Neck
17 EN 1092-1 TYPE 37 Pressed Collar


Flange Facing Types

法兰面

Characteristics of European Standard Flanges

  1. High impact resistance: Because the unique impact strength function has been significantly improved compared with other solid wall pipes, its ring stiffness is 1.3 times of that of the solid wall.

  2. Long service life: Under rated service environment temperature and pressure, the pipe can be used for more than 50 years, and has the properties of UV and radiation protection.

  3. Good corrosion resistance: Except a few hydrides, it can resist the corrosion of various chemical media. The flange has excellent acid, alkali and corrosion resistance, no rust, no corrosion and no electrochemical corrosion.

  4. Good thermal insulation: because of the low thermal conductivity of the material, the thermal conductivity of 20 degrees Celsius is 0.21-0.24W/mk

It is generally made of cast steel, carbon steel, forged steel and stainless steel. Mainly suitable for water, steam, gas, gas and corrosive liquid etc.


Materials of EN 1092-1 Flange


The material groups contain materials of similar chemical/mechanical properties and corrosion resistance in order to facilitate an equivalent application of materials in a group depending on pressure, temperature and fluid.

  • 1E0      unalloyed structural steels without guaranteed elevated temperature properties,application range- 10℃to+100℃;

  • 1E1      unalloyed structural steels with elevated temperature properties;

  • 3E0      unalloyed steels with guaranteed elevated temperature properties;

  • 3E1      unalloyed steels with specified properties up to 400℃,upper yield strength>265N/mm²;

  • 4E0      low alloyed steels with 0,3 % molybdenum;

  • 5E0      low alloyed steels with 1% chromium and 0,5 % molybdenum;

  • 6E0      low alloyed steels with 2 % chromium and1% molybdenum;

  • 6E1      alloy steel with 5 % chromium and 0,5 % molybdenum.

  • 7E0      low-temperature-tough fine-grain steel with minimum yield strength of 275 N/mm² at room temperature;

  • 7E1      low-temperature-tough fine-grain steel with minimum yield strength of 355 N/mm² at room temperature;

  • 7E2      low-temperature nickelalloyed  steel  (Nickel≤3%);

  • 7E3      low temperature nickel alloyed steel (Nickel>3%).

  • 8E0      yield strength 225 N/mm² min at room temperature;

  • 8E2      yield strength 285 N/mm² min at room temperature;

  • 8E3      yieldstrength 355 N/mm²min at room temperature.

  • 9E0      high-temperature-tough  ferritic  steel with  12 % chromium,1% molybdenum and 0,5% vanadium

  • 9E1      high-temperature-tough  ferritic  steel  with  9%  chromium,1%  molybdenum  and  0,25% vanadium and 0,1 % niobium.

  • 10E0    LC-steel;

  • 10E1    LC-steel, nitrogen-alloyed;

  • 11E0    standard carbon-content;

  • 12E0    standard carbon-content,stabilized with Ti resp.Nb;

  • 13E0    LC-steel with molybdenum;


Dimensions of PN 16 Flanges


微信截图_20230322175421

Table   13-Dimensionsof  PN16   flanges
Dimensions in millimetres
DN Mating dimensions Outside
diameter
of neck
Borediameters Flange
thickness
Chamfer Collar
thickness
Centre
portion
Length Neck diameters Corner
radii
Wall
thickness
(see5.6.1)
OutSide
diameter
Diameter
of bolt
circle
Diameter
of
bolt hole
Bolting
D K L Number Size A B B: B G G G G E F G H H H H. H N M N R s
Flange type
01,02.04.05.11.12.13.21 11
21
34d
35-37
01
12
32
02 04 01
02
04
11
12
13
21 05 02
  04
32
34d
35 36 37 05 12
13
11
34c
11
34cd
35 36 37 11
a4ca
12
13
21 11
12
13
Z1,344
34d 11,
35
to
37
10 90 60 14 4 M12 172 18.0 21 31 14 16 16 16 3 12 5 2 2.5 22 35 6 3s 35 7 28 30 28 4 18 see   Annex A
15 95 65 14 4 M12 213 22.0 25 35 14 16 16 16 3 12 5 2 2.5
22 38 6 38 38 7 32 35 32 4 20
20 105 75 14 4 M12 26.9 275 31 42 16 18 18 18 4 14 6 2.5 3 26 40 6 40 40 8 40 45 40 4 23
25 115 8S 14 4 M12 33.7 34.5 38 49 16 18 18 18 4 14 7 2.5 3 28 40 6 40 40 10 46 S2 50 4 26
32 140 100 18 4 M16 424 43.5 47 59 18 18 18 18 s 14 8 3 3 30 42 6 42 42 12 56 60 60 6 2.6
40 150 110 18 4 M16 483 49.5 53 67 18 18 18 18 5 14 8 3 3
32 45 7 45 45 15 64 70 70 6 26
50 165 125 18 4 M16 60.3 615 65 77 20 18 18 18 5 16 8 3 3
28 45 8 45 45 20 74 84 84 6 29
65 185 145 18 gb M16 761 775 81 96 20 18 18 18 6 16 8 3 3 55 32 45 10 45 45 20 92 104 104 6 29
80 200 160 18 8 M16 88.9 90.5 94 108 20 20 20 20 6 16 10 3 3 70 34 50 10 50 S0 25 105 118 120 6 3.2
100 220 180 18 8 M16 114.3 116.0 120 134 22 20 20 20 6 18 10 4 4 90 40 52 12 52 s2 25 131 140 140 8 3.6
125 250 210 18 8 M16 139.7 141.5 145 162 22 22 22 22 6 18 10 4 4 115 44 55 12 55 S5 25 156 168 170 8 40
150 285 240 22 8 M20 168.3 170.5 174 188 24 22 22 22 6 20 10 5 5 140 44 55 12 55 S5 25 184 195 190 10 4.5
200 340 295 22 12 M20 219.1 221.5 226 240 26 24 24 24 6 20 11 6 6 190 44 62 16 62 62 30 235 246 246 10 63
250 405 355 26 12 M24 2,730 2765 281 294 29 26 26 26 8 22 12 10 235 46 70 16 70 68 292 298 296 12 63
300 460 410 26 12 M24 323.9 3275 333 348 32 28 28 28 8 24 14 10
285 46 78 16 78 68 344 350 350 12 7.1
350 520 470 26 16 M24 355.6 359.5 365 400 35 30 30 30 8 26 18 10
330 57 82 6 82 68 390 400 410 12 8.0


DN Mating dimension Outside diameter of neck Borediameter Flange thickness Chamfer Collar thickness Center portion Lengh Neck diameters Corner
radii
wall
thickness
see5.6.1)
Outside
diameter
Diameter of bolt
circle
Diameter of
bolt hole
Bolting
D K L Number Size A B1 B2 B3 C1 C2 C3 C4 E F Gmax H1 H2 H3 H4 H5 N1 N2 N3 R1 S
Flange type
01,02.04.05,11,12,13.21 11
21
34
35-37
01
12
2 04 01
02
 04
11
12
15
21 05 02
04
32
34 d
35 36 37 05 12
13
11
34 cd
11
34 cd
35 36 37 11      
34 cd
12
13
21 11
12
21.34 d
34 d 11
35
to
37
400 580 525 30 16 M27 406.4 411 416 454 38 32 32 32 8 28 20 10
380 63 85 16 85 72
445 456 458 12 8.0
450 640 585 30 20 M27 457 462 467 500 42 34 40 40 8 30 22

425 68 83 16 87

490 502 S516 12 8.0
500 715 650 33 20 M30 508 513.5 519 556 46 36 44 44 8 32 22

475 73 84 16 90
= 548 559 576 12 8.0
600 840 770 36 20 M33 610 616.5 622 600 55 40 54 54 8 32 24

575 83 88 18 95

670 658 690 12 8.0
700 910 840 36 24 M33 711 c 721
63 40 c 58 8
26

670 83
104
18 100

755 760 760
12

800 1025 950 39 24 M36 813 824
74 41 62 8
28

770 90 108 20 105

855 864 862 12
900 1125 1.050 39 28 M36 914 926
82 48 64 8
30

860 94 118 20 110

955 968 962 12
1000 1255 1170 42 28 M39 1016 c 1030
90 59 C 68 8
35

960 100 137 22 120

1058 1072 1076 16
See annex A
1200 1485 1390 48 32 M45 1219


c 78





1160

160
30


1262
1282
16

1400 1685 1590 48 36 M45 1422


84





1346
177 30


1465
1482 16
1600 1930 1.820 56 40 M52 1636


102





1546
204 35


1668
1696 16
1800 2130 2020 56 44 M52 1829


110





1746
218 35

1870 1896 16
2000 2345 2230 62 48 M56 2032


124





1950

238

40



2072

2100

16

Masses of PN 16 flanges


Table C.4-Masses of flanges PN 16
Masses inkilogrammes
DN Type 01 Type 02 Type 04 Type 05 Type 1 Type
12/13
Type 32 Type 34 Type 35 Type 36 Type 37
10 604 591 549 722 678 646 94 148 8 4 3
15 670 654 606 813 768 722 114 189 9 6 3
20 936 909 836 114 109 104 225 340 17 10 6
25 111 108 990 138 130 125 296 444 26 13 8
32 182 177 165 203 191 181 362 572 36 21 10
40 208 202 185 235 215 206 457 734 45 26 13
50 273 252 234 288 253 239 653 974 53 33 22
65 3,16a 3,05a 2,76a 3,51a 3,03a 2,97a 876 129 70 43 30
80 360 348 317 461 392 378 107 167 10 54 44
100 439 420 378 565 462 438 128 212 13 75 51
125 541 521 457 813 630 607 170 288 19 113 68
150 714 689 622 105 781 724 196 346 24 162 97
200 973 931 837 162 115 980 281 555 39 284 177
250 142 135 124 250 167 136 352 771 58 613
300 190 180 163 351 221 172 527 114 95 761
350 282 270 215 480 328 279 101 192 152 983
400 359 346 271 635 411 357 123 237 187 1,166
450 461 446 367 966 485 450 165 282 244
500 640 620 511 133 634 604 214 355 291
600 102 988 783 226 94 940 287 479 403
700 107 285 965 452
800 152 388 122 599
900 184 483 155 756
1000 257 640 233 10,646
1200 390
1400 495
 —

1600
 —

760
1800 929
2000 185


Application scope of EN1092-1 flange

Chemical Industry

In the chemical production process, various corrosive media are involved in transportation, reaction and storage. EN 1092-1 flanges are widely used in chemical pipeline systems due to their good sealing performance and corrosion resistance.

Oil and Gas Industry

The pipeline system in this industry needs to withstand high pressure, high temperature, complex geological environment and marine environment. EN 1092-1 flanges can meet these harsh working conditions and ensure the reliability and sealing of pipeline connections.

Power Industry

In power production facilities such as thermal power plants and nuclear power plants, a large number of pipeline systems are required to transport steam, water and various chemical agents. EN 1092-1 flanges can be used to connect pipelines of boilers, steam turbines, cooling systems and other equipment to ensure the safety and stability of the power production process.






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