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EN10253-2 Butt Welding Elbow

Views: 69     Author: Site Editor     Publish Time: 2024-01-11      Origin: Site

EN10253-2 standard is one of the standards developed by the European Committee for Standardization (CEN), which specifies the dimensional and material requirements for seamless and welded steel pipes and fittings. This standard is mainly applicable to seamless and welded steel pipes and fittings used in pressure applications, including elbows, tees, eccentric offsets, and pipe connections.

Butt welding elbow is the most widely used type of pipe fitting in pipeline systems. It plays a role in changing the direction of the pipeline in the pipeline system. EN10253-2 butt welding elbow can be divided into 45 degree elbow, 90 degree elbow and 180 degree elbow according to the angle; it can be divided into 2D elbow, 3D elbow and 5D elbow according to the bending radius.

EN10253-2 Butt Welding Elbow Dimension

en-10253-2-fittng-dimension

2D Elbow Dimension

Table  10-Elbows model 2D-Dimensions
Dimensions in millimetres
DN D R C B-W
15 213 25 50 36
20 269 25 50 39
25 337 25 50 42
32 424 32 64 53
40 483 38 76 62
50 603 51 102 81
65 761 63 127 102
80 889 76 152 121
100 1,143 102 203 159
125 1,397 127 254 197
150 1,683 152 305 237
200 2,191 203 406 313
250 273 254 508 391
300 3,239 305 610 467
350 3,556 356 711 533
400 4,064 406 813 610
450 457 457 914 686
500 508 508 1016 762
550 559 559 1118 838
600 610 610 1220 914
650 660 660 1320 990
700 711 711 1422 1066
750 762 762 1524 1143
800 813 813 1626 1220
850 864 864 1728 1296
900 914 914 1828 1371
1000 1016 1016 2032 1524
1050 1067 1067 2134 1600
1100 1118 1118 2236 1677
1150 1166 1166 2332 1749
1200 1219 1219 2438 1830

3D Elbow Dimension

Table  11-Elbows  model 3D-Dimensions
Dimensions in millimetres
DN D R C B-W-Z
15 213 38 76 49
20 269 38 76 51
25 337 38 76 56

38 45 90 64
32 424 48 96 69
40 483 57 114 82

51 63 126 88

57 72 144 100
50 603 76 152 106

70 92 184 127
65 761 95 190 133
80 889 114 228 159

1,016 133 267 184

108 1,425 285 196
100 1,143 152 304 210

133 181 362 247
125 1,397 190 380 260

159 216 432 295
150 1,683 229 457 313

1,937 270 540 367
200 2,191 305 610 414

2,445 340 680 462
250 273 381 762 518
300 3,239 457 914 619
350 3,556 533 1066 711
400 4,064 610 1220 813
450 457 686 1372 914
500 508 762 1524 1016
550 559 838 1676 1118
600 610 914 1828 1219
650 660 990 1980 1320
700 711 1067 2134 1422
750 762 1143 2286 1524
800 813 1219 2438 1626
850 864 1296 2592 1728
900 914 1372 2744 1829
1000 1016 1524 3048 2032
1050 1067 1600 3201 2134
1100 1118 1677 3354 2236
1150 1168 1752 3504 2336
1200 1219 1829 3658 2438

5D Elbow Dimension

Table  12-Elbows  model  5D-Dimensions
Dimensions in millimetres
DN D R C B-W-Z
15 213 425 85 53
20 269 575 115 71
25 337 725 145 89

38 825 165 101
32 424 925 185 114
40 483 1,095 219 134

51 1,225 245 149

57 130 260 158
50 603 1,375 275 168

70 160 320 195
65 761 175 350 213
80 889 2,075 415 252

1,016 235 470 286

108 253 506 306
100 1,143 270 540 327

133 3,115 623 378
125 1,397 330 660 400

159 375 750 454
150 1,683 390 780 474
200 2,191 515 1030 624

2,445 580 1160 702
250 273 650 1300 786
300 3,239 770 1540 932
350 3,556 850 1700 1028
400 4,064 970 1940 1173
450 457 1122 2244 1350
500 508 1245 2490 1500
550 559 1398 2796 1677
600 610 1525 3050 1830
650 660 1650 3300 1980
700 711 1778 3556 2133
750 762 1905 3810 2286
800 813 2033 4066 2439
850 864 2155 4310 2587
900 914 2285 4570 2742
1000 1016 2540 5080 3048
1050 1067 2665 5335 3201
1100 1118 2790 5580 3354
1150 1168 2915 5830 3504
1200 1219 3050 6100 3657

Tolerance Of Outer Diameter

Table  19-Tolerances on specificdimensions and form

Dimensions in millimetres
D F-G-L-W B-Z C h P
≤114,3 ±2 ±7 ±7 ±4 2
114,3<D≤219,1 ±2 ±7 ±7 ±7 4
219,1<D≤406,4 ±3 ±7 ±10 ±7 6
406,4<D≤762 ±3 ±10 ±10 ±7 7
762<D ±5 ±12 ±10 ±10 9

Wall Thickness Tolerance

Table 18-Wall thickness tolerances at the welding ends

D

mm

T

mm
Wall thickness tolerance
Minus Plus

≤610

≤4

>4

-12,5%

+20%


>610
Seamless -12,5% +20%
Welded

≤10

>10
-0,35 mm

-0,5 mm
+20%

Technical Requirements

Chemical Composition

EN10253-2 standard includes more than 20 European standard elbow materials such as P235TR, P265TR, P235GH, P265GH, 16Mo3, 10CrMo5-5, X10CrMoV Nb9-1, L360NB, etc. The following is a chemical composition table for each material grade.

Table 4-Chemical composition(castanalysis),in%by mass°
Steel name Steel
 number
C Si Mn P S Al tot Cr Cu Mo Nb Ni TI V Others
P235TR2 1.0255 0.16 0.35 120 25 0.020 ≥0.020c 0.30b 0.30b 0.08b 1 30 0.04 2 Cr+Cu+Mo+N
≤0.70
P265TR2 1.0259 0.20 0.40 140 25 0.020 ≥0.020c 0.30b 0,30b 0.08b 0.01 30 0.04 0.02
P235GH 1.0345 0.16 0.35 120 25 0.020 ≥0.020 30 30 8 1 0.,30 0.04 2
P265GH 1.0425 020 40 140 25 0020 ≥0.020 30 30 8 1 0.30 0.04 2
6Mo3 1.5415 0.12-020d 0.35 0,40-0,90 25 0020 S0,040 30 30 0.25-0.35
30


10CMo5-5 1.7338 0.15 0.50-1.00 0.30-0.60 0.025 0.020 s0.040 1.00-1,50 30 0.45-0.65 0.30
13CMo4-5 1.7335 0.10-0.17d 0.35 040-0.70 25 20 ≤0.040 0.70-1,15 30 0,40-0.60
0.30


10CrMo9-10 1.7380 0.08-0.14 0.50 0.30-0.70 0.025 0.020 ≤0.040 2.00-2,50 0.30 0.90-1.10 0.30

X11CrMo5 1.7382 0,08-0.15 0.15-0,50 0,30-0.60 25 0.020 S0.040 4.00-6,00 30 0,45-0.65


X11CrMo9-1 1.7386 0.08-0.15 0.25-1.00 .30-0.60 0.025 0020 ≤0.040 8.00-10.00 0.30 0.90-1.10




X10CrMoV
No9-1
1.4903 0,08-0.12 0.20-0.50 0,30-0,60 20 0.010 S0.040 8.00-9,50 30 0,85-1,05 0,06-0,10 0.40
0.18-0.25 N:0,030-0.070
P355N
P355 NH
1.0562
1.0565
0.20 0.50 0,90-1,70 25 0.020 ≥0.020 0.30b 0,30e 0,08e 5 0.50 0.04 0.10 NS0,02
Nb+Ti+V≤0.12
P355NL1 1.0566 0.18 0.50 0,90-1,70 25 0.020 ≥0.020c 0.30b 0,30° 8 5 0.50 0.04 0.10 NS0.02
Nb+Ti+V≤0.12
P215NL 1.0451 0.15 0.35 0,40-1,20 25 0.020 ≥0.020 0.30 30 0.08 0.10 0.30 0.04 0.02
P265NL 1.0453 0.20 0.40 0,60-1,40 25 0.020 ≥0.020 0.30 30 8 10 0.30 0.04 0.02
12N14 1.5637 0.15 0.15-0,35 0,30-0.80 25 0.010 30
3.25-3,75 0.05
X1ON9 15682 0.13 0.15-0.35 .30-0.80 0.020 0.010
0.30 0.10
.50-9.50
0.05
L290NB 1.0484 0.17 0.40 120 25 0.020 0.015-0,060 30 25 0.10 5 0.30 0.04 5 NS  0.012
CEV≤0.42
L360NB 1.0582 0.20 0.45 160 0.025 0.020 0.015-0,060 0.30 0.25 0.10f 0.05 0.30 0.04 0.15 NS 0,012
V+Nb+Ti<0.15
CEVS0.45
L3600B 1.8948 0.16 0.45 140 25 0.020 0,015-0,060 30 25 0.10f 5 0.30 4 5 N≤0,012
CEVS0.42
L415NB 1.8972 0.21 0.45 160 25 0.020 0,015-0,060 0.30 0.25 0.10f 5 0.30 4 0.15 N≤0,012
V+Nb+TI s0.15
L4150B 1.8947 0.16 0.45 160 25 0.020 0,015-0,060 30 25 0.10 5 0.30 4 8 N≤0,012
V+Nb+Ti s0,15
CEV<0.43
L450QB 1.8952 0.16 0.45 160 25 0.020 0,015-0,060 30 25 0.10f 5 0.30 0.06 9 NS 0.012
V+Nb+Ti<0.15
CEVS0,45


Table 5-Permissible deviations of the product analysis from specified limits on cast analysis given

in Table 4
Element Limiting value forthe cast analysis in
accordance with Table4
%by    mass
Permissible deviation of theproduct
analysis
%by     mass
C ≤0,21 ±0,02
Si ≤0,40 ±0,05
>0,40 to≤1,00 ±0,06
Mn ≤1,00 ±0,05
>1,00    tos1,70 ±0,10
P ≤0,025 +5
S ≤0,010 +3
>0,010≤0,020 +5
Al ≤0,060 ±0,005
Cr ≤1,00 ±0,05
>1,00 to≤10,00 ±0,10
Cu ≤0,30 ±0,05
Mo ≤0,35 ±0,03
>0,35   tos1,10 ±0,04
N ≤0,012 ±0,01
Nb ≤0,10 ±0,005
Ni ≤0,35 ±0,05
>0,35to≤9,50 ±0,07
Ti ≤0,060 +10
V ≤0,10 +1
>0,10 to≤0,25 ±0,03

Mechanical Properties

Table6—Mechanical properties
Steel grade Upper yield strengthor proofstrength ReH or R,azmin.
for wall thicknesses T in mm
N/mm²
Tensile strength Rm
for wall thicknesses Tin mm
        Nmm²
Elongation Amin.
%
Name Number Ts16 16<Ts40 40<Ts60 60<Ts100 Ts16 16<T<60 60<Ts100 Longitudinal Transverse
P235TR2 1.0255 235 225 215
360-500 360-500
25 23
P265TR2 1.0259 265 255 245
410-570 410-570
21 19
P235GH 1.0345 235 225 215
360-500 360-500
25 23
P265GH 1.0425 265 255 245
410-570 410-570
23 21
16Mo3 1.5415 280 270 260
450-600 450-600
22 20
10CrMo5-5 1.7338 275 275 265
410-560 410-560
22 20
13CrMo4-5 1.7335 290 290 280
440-590 440-590
22 20
10CrMo9-10 1.7380 280 280 270
480-630 480-630
22 20
X11CrMo5+1 1.7362 175 175 175 175 430-580 430-580 430-580 22 20
X11CrMo5+NT1 1.7362 280 280 280 280 480-640 480-640 480-640 20 18
X11CrMo5+NT2 1.7362 390 390 390 390 570-740 570-740 570-740 18 16
X11CrMo9-1+1 1.7386 210 210 210
460-640 460-640
20 18
X11CrMo9-1+NT 1.7386 390 390 390
590-740 590-740
18 16
X10CrMoV
Nb9-1
1.4903 450 450 450 450 630-830 630-830 630-830 19 17
P355N
P355NH
1.0562
1.0562
355 345 325 305 490-650 490-630 450-590 22 20
P355NL1 1.0566 355 345 325 305 490-650 490-630 450-590 22 20
P215NL 1.0451 215a


360-480 360-480
25 23
P265NL 1.0453 265 265b

410-570 410-570
24 22
12Ni14 1.5637 345 345

440-590 440-590
22 20
X1ONi9 1.5682 510 510

690-840 690-840
20 18
L290NB 1.0484 290-440 290-440

2415

23 21
L360NB 1.0582 360-510 360-510

2460

22 20
L360QB 1.8948 360-510 360-510

≥460

22 20
L415NB 1.8972 415-565 415-565

≥520 ≥520
20 18
L415QB 1.8947 415-565 415-565

2520 2520
20 18
L4500B 1.8952 450-570 450-570

≥535 ≥535
20 18

Impact Properties

Table 9-Impact properties
Grade Minimum average absorbed energy KV,inJ
longitudinal direction transverse direction
at a temperature of (C)
-50 -40 20 -10 0 20 -50 40 -20 -10 0 20
P235TR2



40




27
P265TR2



40



27
P235GH



40




27
P265GH


40




27
16Mo3



40




27
10CrMo5-5


40



27
13CrMo4-5




40




27
10CrMo9-10


40




27
X11CrMo5




40




27
X11CrMo9-1



40




27
X10CrMoVNb9-1




40




27
P355N
P355NH


40 43 47 55

27 31 35 39
P355NL1
40 53 60 65 70
27 35 39 43 47
P215NL
40 45

55




P265NL 40 45
50 27 30
35
12N14a T≤25 55 55 60

65 35 40 45 45 45 45
25<TS 40 50 50 55
65 30 35 40 40 45 45
X10Ni9 70 70 70

70 50 50 50 50 50 50
L290NB



60




40
L360NB



60




40
L360QB



60




40
L415NB


60




40
L415QB


60




40
L450QB



60




40
a For lowertemperatures,the applicablevalues are thoseof the corresponding grade in EN 10216-4.

EN10253-2 butt welding elbows are mainly used in industrial piping systems, especially in those requiring certain pressure and temperature resistance. For example, the petroleum and natural gas industry, chemical industry, pharmaceutical industry, food processing industry, etc. In these fields, butt welding elbows are widely used for the connection and branching of pipelines to achieve the transmission and control of fluids (such as gases and liquids). In addition, EN10253-2 butt welding elbows are also commonly used in high-tech fields such as nuclear energy, aerospace, and marine. In these situations, the high quality and reliability of butt welding elbows are crucial to ensure the safety and performance of the entire system. In general, EN10253-2 butt welding elbows have a wide range of applications in various industrial piping systems that require pressure resistance, and their quality and performance play a vital role in the safety and reliability of the entire system.

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